What impact will Brexit have on UK manufacturing? As Bob Hancké points out, the domestic economic effects of Brexit are dynamic, not static. While some industries will be devastated by Brexit, resources may switch to other areas which, in theory, could thrive. But for this to happen, the UK needs to revamp its industrial supply chains, which are dependent on close links to European manufacturers that will be hampered by a hard Brexit.
The prevailing line on Brexit and UK manufacturing runs roughly like this: unless free trade in goods survives the EU-UK talks – something that looks increasingly unlikely – industry will quickly pack its bags and decamp to locations on the continent from where it can continue to produce, export and import without tariffs. The noises coming from some of the bigger manufacturing companies in the UK, such as Airbus, BMW and Nissan, leave little doubt about the urgency that these large companies associate with the free trade element in Brexit. Before long, Brexit UK will be an industrial desert – which, according to some senior government ministers it already is anyway (so why bother?).
A quite nuanced recent article in The Guardian takes issue with this line of thinking and examines the problem from a more dynamic perspective. It correctly points out that investment horizons usually cover the better part of a decade: in the car industry, for example, models change moderately every five years, give or take a year, and airplanes fly on an even longer cycle. Up-front investments have to be written off, preferably over a large number of units, which produces a significant level of inertia. The article concludes that after Brexit, UK manufacturing will slowly wilt: R&D will gradually be shipped overseas and future investment will be diverted as well, with the expected effect on British manufacturing.
A manufacturing-free zone?
The birthplace of modern industry would become a manufacturing-free zone. This is certainly a very plausible scenario, given where we are now with the talks between the EU and the UK going nowhere. But my nagging sense is that it is one of two possible scenarios – and the other one has at least as big a chance, given the medium-term constraints for companies if we take this logic further.
Let’s spell out this slightly more positive scenario. Most assembly plants, for cars, aerospace parts or white goods, have a minimum shelf life of ten years or more – lest the owner is willing to take a massive loss on the investment. Now, most companies with plants in Britain are not very rich companies. Renault-Nissan, Airbus and BMW certainly do well, but not to the extent that they can simply write off losses related to plant closures: the investment itself, the redundancies (and foregone training costs), the collapse of supplier networks which might be echoed by problems in the home plants and the reputational costs.
In fact, it is hard to imagine many large manufacturing companies that can take such a blow; their profits and cash reserves are too low for such a shock, and if they could take it, they would almost certainly starve other operations of much-needed investment. Closing a plant in Britain is not a good idea.
Assuming that most of these operations remain open as manufacturing plants for the foreseeable future, what about the parts supplied by other companies that go into the final product? Modern cars, for example, are essentially combinations of complex systems manufactured by companies that many of us have never heard of, bolted together in the final assembly plants that sport the badge. Ditto for most other industries, where vertical disintegration has reduced the value added that Bauknecht itself put into its induction stove, Zanussi in its refrigerators or Magimix in its mixers.
Crucial components
For the car industry, more than 75% of the value added, often approaching 90%, is produced outside and bought in. This changes the second part of the Brexit ‘should I stay or should I go’ question.
Concentrate on the car industry: about half the parts in an average car cross the Channel a few times before they end up in the final product. This is a simple effect of the fact that industries have a tendency to cluster in relatively well-specified regions because others are there who produce public goods such as skills and general technological know-how: southern Germany, Switzerland, northern Italy, Catalonia, Flanders, southern Denmark, etc.
About a year ago, The Guardian followed the crankshaft in the Mini assembled in Oxford on its journey from stand-alone part to completed car and discovered that it crossed the Channel three times – and then once more in the finished product for a customer in Germany or France. If each of these crossings incurs a 10% tariff, the car will become, say, 30% more expensive. Not an easy cost to absorb in a competitive industry. If the German luxury brands would find it hard to accommodate that, imagine what it would mean for mass producers with their razor-thin margins.
If, under a relatively hard Brexit, the final assembly plants stay, no other sustainable option remains for them, therefore, than to reconstitute local supply chains. Instead of crossing the Channel three times, the crankshaft could cross the Thames twice, not incur any tariffs along the way and become part of a Mini to be exported. That exported car might still be taxed more than today, but probably not that much, since more BMWs are sold in the UK than Minis in the EU; it would cut down on paperwork and possible delays that upset the now industry-standard (but very fragile) just-in-time production systems where parts are delivered when needed and not in large batches once a week or so; and it saves the company a multitude of other tangible and intangible costs.
A fork in the road
The combination of these two possibilities changes the Brexit equation dramatically, at least for manufacturing. Instead of a looming apocalypse, re-industrialisation of those regions that house a sophisticated, advanced manufacturing sector becomes a possibility. The economics of the manufacturing sectors, with their long time horizons and fragmented production systems, nudge them there. But economics alone is not enough – else we wouldn’t even be considering Brexit.
It will also require a reconfiguration of different parts of the value chain; an industrial policy to organise technology transfer; a regional policy to develop support systems including Chambers of Commerce, local development agencies and broad associations of stakeholders; and the development of sophisticated training systems for both engineering skills and shop-floor workers. Many of these issues were addressed in the government’s recent Industrial Strategy White Paper, which highlighted the need to support domestic suppliers after Brexit.
Business alone cannot organise these for a variety of reasons, ranging from simple inability to complex collective action problems associated with the production of public goods. And some sectors, especially those where a reintegration of supply chains is difficult, may go to the wall as the inevitable consequence of a hard Brexit: it is hard to imagine textiles, ceramics or cutlery will survive a tariff wall. All this helps understand the mild Brexit panic in business circles. But government can provide the necessary help here, and it should do so.
This article originally appeared at the New European Trade Unions Forum and EUROPP – European Politics and Policy. It gives the views of the author, not the position of LSE Brexit or the London School of Economics. Featured image credit: Sam Agnew (CC BY-NC-SA 2.0)
Bob Hancké is Associate Professor of Political Economy at the LSE. His research interests include the political economy of advanced capitalist societies and transition economies as well as macro-economic policy and labour relations. His books include Unions, Central Banks, and EMU: Labour Market Institutions and Monetary Integration in Europe (Oxford University Press 2013), Intelligent Research Design (Oxford University Press 2009) and Debating Varieties of Capitalism (Oxford University Press 2009).
more will be worked locally. its not necessary for the ‘crankshaft’ to cross the channel 2, or 3 times. the uk is a hub of exellance when it comes to manufacturing. check out mclaren motorsports, or ricardo engineering . other companys that work ‘crankshafts’ indeed all engine parts- are here, and in the uk and supply world class products competitively. the naysayers (remoaners) will always try to talk down, or shout down the UK as their dream of a EU- USA has been voted out.
i have worked for 25+ years in manufacturing- and the high end stuff too in 4 countrys, and shipping the cabinets for industrial welders to be painted in china, then shipped back for assembly in the uk was deemed more cost effective that locally, even though the sea miles/airmiles were phenomenal. Brexit will open many oppertunitys, and bring work to the uk where the standards are high and employees very skilled.
its the beancounters that try to save 0.05 pence on parts when it can be sourced and made locally.
car plant. its just a shed with bloke putting wheels on. no it isnt. to build a range rover discovery is 4 minutes from scratch. you need lift assisters, machinery, parts and skilled staff. its not just a warehouse with hand tools. backup equipment in perfect working order needs to be designed and made – its all bespoke stuff. the companys that make them are in the UK. in Marlow to be exact. The Uk has all the possibilitys with brexit. You cannot ‘ move it to france’ or anywhere. it would take years.any parts that can be made in cheaper place are, and will be- and these places are not in Europe, but in india, or china.no EU involvement there.
The main problem with articles such as this one – and indeed with the entire Brexit debate – is that it is done from a position of assumptions made by people who in reality are not in a position to judge how an international company works.
International companies are not only today very flexible, but also remarkably fleet-of-foot. If the average punter wants to transfer money to a third-party account in Germany, he has to jump through all kinds of hoops and pay all kinds of fees and commissions. As the manager of a small international company, I merely ask our accounts dept. to transfer the money from a German account to the third party. It takes seconds and costs us nothing.
Manufacturing is today the same. The Mini (about which we hear so much lately!) is built all over the World. If BMW wants to move production to China, Holland or Austria, they do not have to move plant and machinery – all they have to do is ramp up production in one plant and slow down production in another.
Every larger international company has learnt the hard way that it is vital to duplicate capacity across the Globe, so if tariffs, taxes, war or natural disaster causes disruption, production can continue. If the UK becomes unsuitable for manufacture of Nissans, Minis, or widgets, there are plenty of alternative sites that can be ramped up in weeks or even days.
Back in 1992, a US motor manufacturer closed down their Canadian plant when payroll taxes got too high and made production there nonviable. The move to their plant in Indiana took six months. The same manufacturer had to move their EU production from Germany to the Czech Republic in 2004 (payroll taxes again!) but this time the move took three months. The marketing manager of that company assured me recently that today, they could move production to any one of about a dozen sites around the World in days.
“It’s just a question of reducing production in one place and increasing it in another. Each one of our facilities has strategic suppliers, so increasing production would really just take us a few days and is a question of managing such things as stock levels and labour!” he told me.
“all they have to do is ramp up production in one plant and slow down production in another.”
-Wrong.
production lines are running 24/7.
to ‘ramp up production’ would mean-
1) Shipping over the equipment necessary to meet requirement, which are specialist made bespoke equipment and parts, nothing ‘off the shelf’ in fact, when the production run is finished the tooling is all scrapped- (OH , so you were led to believe the pneumatic lift assister for a renault petrol tank was the same as a mini- and you can just take from one assembly line to another?)- even the back up equipment ( which is the exact same as the machine in use , but built for standby in case of a breakdown on the production line,and is swapped out within 1 minute of a stoppage, it may never be used yet could easily cost 90kgbp just to sit on standby) is scrapped aswell because the minute of downtime on production line in car plants is over 80k gbp per minute. Car plant equipment is made in double to be able to swap out the rig within seconds. range rover evoque build time is 4 minutes.
2) that the walls can be pushed overnight to accomodate all the new assembly lines, and that there is sufficient storage space for the increased production…
3)stop there.
I used to work in a company that makes the car plant equipment in the UK for solihull, building the equipment and also rolls royce for engine assembly fixtures and fittings, they are not just assembled off a pallet in the corner of a leaky warehouse somewhere with a few hand tools..
allthough your example is fancyfull it doesnt take into account the real world and problems that actually exist with just ‘move it abroad’ ‘move it to France/germany- wherever’ its the academics analysis, its not in the real world.
Toecutter – you are looking at one small part of the car industry. VW has seven plants making the Passat alone and that is typical for all those ‘World-wide’ cars. The European market is served by two plants in Germany and Russia, the Far Eastern market by two Chinese plants, the Americas by Argentina and the USA and Africa and Australasia get their Passats from South Africa. VW has about 20 manufacturing locations around the Planet.
Rinse and repeat for all the other World models.
If anybody reading this needs a wake-up call about the flexibility of car manufacturing today, take a walk around your local Mini dealership and look at the VIN codes on the windscreens. Do they all start with the letter S indicating that they were made in the UK? No, of course not!
Manufacturing is now less than 10% of the UK economy and it continues to fall in importance. I work in the creative industries and that accounts for 7% of the UK economy and is increasing by at least 5% p.a. We can switch production from the UK to anywhere on Planet Earth in a heartbeat. Getting a film score recorded in Bratislava instead of London is a telephone call away. Getting that film edited in France or Germany is an email away.
I gave the example of how we move money (instantly and without any of the friction costs we used to have) to demonstrate just how modern industry is geared to working internationally. Our web-servers are (the last time I looked) in Florida and S.Korea. The people we use for finalising projects are in California and if they fail to deliver, we can use London or New York. One of our music specialists is here in the UK, others are in Canada, Germany and Holland.
The motor manufacturer I mentioned above has 18 manufacturing plants around the World, all producing the same range of products. Their plants are not going 24/7, but in the main, run one eight-hour day for five or sometimes six days a week. If any one plant has a stoppage or becomes nonviable for economic or political reasons, there are 17 others that can instantly take up the slack.
All they have to do is ramp-up production in one plant and slow down production in another!
No major car company has factories idle for 66% of the day. They all at a minimum will run two shift patterns. early and late and if demand is there a night sift will be added for 24 hour production 7 days a week.
making cars on a production line is like flipping burgers. its made as simple and easy as possible so any joe blow off the street can do it. it requires very little technical ability. a weeks training and you are away.
lets put it this way- i can fly back to the UK, and get a pretty good level job in manufacturing in 1 day, and have 2 interviews a day, and take my pick on friday. from local niche companys to blue chip defence companys. i dont know where you get your ‘10%’ number from.
car manufacturing has been outsourced for about 1 decade to eastern europe because they work for 500euros month. renault has been building their cars in morrocco for over a decade and china not far off ( so much for the EU protecting workers)
of course, getting post prod in a cheaper foreign country is easier ( alot more than when i was in post prod in the 90’s on betacam sp’s)
– but you would still have to ship and transport the aforemention built cars.
the Uk builds and manufactures high end equipment, defence and aerospace, hi tech machinery and specialist equipment and does it well too.
anyone who thinks that the multinationals that own the car companys wont try to move overseas to save a dollar is kidding themselves, its just how much aggrovation and unseen hidden costs are they willing to accept, and the potential backlash from the public who see their jobs moved abroad. it damages brand image.